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I was not real sure about the hinge part but that is a simple awesome way. Now is the time to add your decorations! I had a few knives that I really liked but loathed the sheaths they were supplied with, so I decided to make my own from KYDEX. Besides a heat source, gloves, and trimming tools, one of the most basic tools to mold Kydex is a press. The heated Kydex is wrapped around whatever it will sheathe, and then sandwiched between the two pieces and then clamped or weighted heavily until the plastic cools. The majority of holsters I use on a daily basis are either Kydex or combinations of both leather and Kydex. I had lost some heat taking pictures but it will work just fine. Making a $21 Kydex Press (And my first kydex sheath) - YouTube What I do is cut two pieces of Kydex sheet, then attach them together to form the sheath. The color and texture. Being a DIY enthusiast, it did not take me long to want to try my hand at molding Kydex. Kydex is not the only plastic compound that has this property. If you're not careful, you might end up scorching more than just the plastic. I bet that works great! Im always trying to improve my cleaning and sharpening process, and always on the hunt for the next best knife. A rubber mallet may also prove useful! Why DIY Kydex Holsters Don't Work - Rounded by Concealment Express Kydex press (from knifekits.com) Rivet Press (I prefer the hand set tools) The steps to make this holster are: 1. Next,Find a piece of wood that is at least as thick as your steel rod. Im working off a smaller scrap of kydex here, but odds are, youll be starting with a full sheet, so the first step is to cut what you need. They are quite pricey. It is low cost and easy to learn. Use your clamps to hold the frame together while drilling the holes. Voting on the iOS app is a little weird. Made right, your knife press will feel like a butter knife in your hand. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-large-leaderboard-2','ezslot_9',170,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-large-leaderboard-2-0');To make a Kydex sheath, you will need: With these, you are ready to start making your Kydex sheath. Our KYDEX press foams are used in every level of holster making, from professional kydex presses all the the way to DIY kydex presses, and even homemade kydex press designs. A Kydex press normally costs from $80 to $180 depending on size, but it is a simple tool that I decided to make one myself. Hammer. Instead, Im going to teach you how to make your very own Kydex sheath. Top press board. Not only will this look better, but it will also make your Kydex sheath stronger. Its possible the reason your moulds were not coming out well is that you waited a little too long and it wasn't flexible enough. You will want to make sure that you keep pressure on the mold long enough for it to form correctly. Once the Kydex is formed, you can add your patterns or decorations! We carry a full line of KYDEX presses and vacuum forming systems. Thanks to the generosity of our supporting members and occasionally earning money from qualifying purchases as an Amazon Associate, (when you click our Amazon links) weve eliminated annoying ads and content. Techniques to help you prepare your transportation and enhance your travels. You will use this wood to brace your kydex sheet against when pressing the release button on your wallet or card. going to build that tomorrow. Assuming all went well in the dry run, now for the wet run, which involves no water. You are using an out of date browser. Click here to view the full KYDEX photo set on Flickr. Our KYDEX press foams are used in every level of holster making, from professional kydex presses all the the way to DIY kydex presses, and even homemade kydex press designs. This was very helpful to do separately, as some people may not have used glue before this process. Specifications Master Series Flaring Press 22 LBS Pre-Tapped Set Screw = Yes (for holding top die) Bottom press board. When choosing leather for the mold, two main things must be considered. While the back side with the belt loop is fairly flat. Now you just need to get them in exactly the right place. What kind of foam for kydex press? | Candle Power Flashlight Forum If you have an oven toaster, you can also use this. Knowledge and tips to give you the mental edge and prevail in any situation. Homemade Kydex Press? | BladeForums.com First things first, do a dry run at the press, just to make sure everything fits properly. *saw/sander/grinder *drill *Kydex sheet *sharpie marker Ask Question Step 2: Preparation. If it is wider or thinner, add more material to make it match. At the very least i recommend using some sandpaper to smooth the rough edges, they can be a little rough from the saw cut. Simply glue the two pieces of sheath making foam to the two pieces of plywood, allow to dry and there you have it. To make a holster the Kydex will be heated to 350 degrees and then the gun mold will be placed on the vacuum table and the Kydex placed over it. I'm starting to make my own kydex sheaths but standing on the kydex to form it onto the blade isn't producing the results I want. After 10ish or so minutes, the kydex should be cool and holding its shape, which should be the shape of the knife with a fair degree of detail. Drill the holes far enough away from the edge of the blade so that when you add the rivets they will not pinch the cutting edge of your knife. Information on news, history and events both inside ITS and throughout the world. Leather/Kydex Holster : 10 Steps - Instructables It's difficult to explain how hard you need to press the Kydex. I use a $20 Walmart griddle to heat the kydex, its easy and cheap. Gallery 481530.jpg 98.2 KB Views: 119 481531.jpg 116.3 KB Views: 64 481532.jpg DIY Kydex Press - YouTube If I was making a press for larger items like gun holsters I would make modifications. Amateur Bladesmith, hobbiest woodworker, and a bloody good cook, Mobile Workshop Sink With Easy DIY Parts Washer. I am using 2ea 1" thick pieces of neoprene for the mold foam. Please do not put any dangerous materials in your Kydex due to the risk of fire or burn formation. It consists of a hard, disk-like material that you place inside your hand and where the pressure is applied against. Dont skip this part, its a lot easier to find out a piece is undersize now, rather than when its hot and floppy. But when Im not spending time with my hobby, Im here, writing about Knives and Sharpeners on KnifePulse to share with you what I learn along the way. Now, im making what im going to call a 'hamburger' style sheath, theres a layer of kydex (bun), the knife (patty), then another layer of kydex (other bun). I'm building one this week. The important thing to note here is that where you put the 2 fasteners closest to the throat, where you insert the knife, changes how well the sheath will retain said knife. The heated Kydex is wrapped around whatever it will sheathe, and then sandwiched between the two pieces and then clamped or weighted heavily until the plastic cools. Youve now got a very functional knife sheath, ready for whatever you can throw at it. Homemade Vacuum Press Table | LumberJocks Woodworking Forum Here are the parts needed. They also supply tools, instructional books and all the hardware needed to complete just about any KYDEX related DIY project. Check that the blade is secure but not overly difficult to remove from the sheath, remember that the sheath will tighten up when you add the rivets. Especially on a behind-the-back sheath, it's a good idea to have wider lips because you can't see to sheath. Consult the pictures for more detail on how it should look. I used my bandsaw to make short work of it, here again a coping saw would do. During the molding process, you'll use your hands and fingers to manipulate the hot Kydex. Why not something like leather? Thanks a bunch for the tutorial, Tracy. Aug 30, 2004 #2 chrisse242 Enlightened Joined Dec 12, 2003 Messages 899 Location Germany You should also have your Vice/C-Clamps and Foam Press within arms reach. Knife Terminology Make your own Adjustable Kydex Magazine / Handcuff Combo Carrier. However, it is a lot cheaper and easier to make a sheath with. JavaScript is disabled. These can be paper, yarn, fabric, and/or materials such as wood or ceramic. Use keywords to find the product you are looking for. If its a large knife I would recommend using two pieces of KYDEX riveted together on each side of the blade to allow for more stable mounting options, but for medium and small knives one piece of KYDEX wrapped around the blade is sufficient. Im Ahmed, the guy behind Knifepulse.com. Time to mold! Either I would not add a hinge, or I would make the hinge adjustable. Once youve found a good spot, mark it. Methods for Molding Kydex | eHow (For a taco sheath: do the same thing, but put the Kydex on the press, place the blade on the Kydex, and fold the Kydex over the knife so that the crease very closely follows the spine of the blade.) To do this, I place my Kydex sheets on my electric grill. Now that you have the locations marked, time to make some holes. Lay your knife onto your kydex, then trace a line around the profile, leaving about 1.25" between the line and the knife. Foam Layer. Great tutorial Tracy!!! First off, stop screaming, youre freaking out the neighbors. Here are the materials youll need: First you will need to make the molding blocks that you will use to form the KYDEX around your knife. Experiment. The suction will force the material to mold itself around the gun mold. Start with the half you did the layout on, and make the holes using a 1/4" brad point drill bit. The disk must also be folded over in order for the pressure to apply. Being a carry permit holder I have a thing for gun holsters, being a big guy, I spend a lot of time baking sure that my holsters are comfortable and work well with the clothing I wear. Use your heat gun to heat the KYDEX until it becomes pliable. Kydex is especially pliable while heated. Cut off a piece of Kydex 3. 6. I should mention here, if you dont have my patented Heat-Proof Hands, wear some thin cotton gloves to protect yourself. Aug 20, 2018 - Explore Arcturus Enterprises's board "Kydex press & Holster Making" on Pinterest. This molding foam is for use in press molding sheet materials, such as KYDEXTM, HOLSTEXTM and BoltaronTM. Also, by being connected, it gives me more leverage for clamping. General Knife Safety But for those who are unsure about which knife will be Swiss Army Vs Leatherman: 6 Astonishing Differences. I made mine to follow the profile of the knife, pretty easy to do. Cutting tool (not pictured). I need to make a simple kydex press out of 2 sheets of MDF hinge and a handle and need to apply foam to one side. Kydex is a thermoforming plastic made for use in gun holsters and knife sheaths. Pinch Forming Press Forming Vacuum Forming Molding Foams New Products For April Thermoform Molding Foam For KYDEX Holster Making - (Xtreme Form) - (8x12x1) $19.95 View Buy These two suggestions may not apply to all wallets, but we will discuss them here! Here is the back of the sheath with the clip mounted. I chose to go with about a 1" spacing along that guideline. The materials are pretty simple for this kydex press. For those of you that do not know, Kydex is the trade name for a propriety thermoplastic sheet. Enough food, back to business. When it comes to multi-tools there are only two brands to seriously consider the Swiss Army knife (the original multi-tool) and the tools from Leatherman. Just simply slide your foam in between the top and bottom and your done! Duh. Color wise, there are some colors that do not work with each other. Hybrid Holster Making Kit w/Cowhide Leather Backer - (KYDEX) - (Black) - (Medium) - (RH), QLH - Holster Molding Prop - for Glock 19/23/32 (Butterfly). Remember that the knife should be in the sheath as you do this. Book could work, if you have a lot of them. Get your oven plugged in and all your gear laid out and ready. The lid is clamped shut and the vacuum turned on. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'knifepulse_com-large-mobile-banner-2','ezslot_15',172,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-large-mobile-banner-2-0');The concept is the same for whatever you have. Work on one eyelet at a time. Making a Simple Kydex Knife Sheath - Instructables Basic Knife History Anyway, now that the kydex is nice and malleable, move it to the press the exact same way as before. Then cover or wrap your item with the heated material (see our video tutorials for examples). How To Make A Kydex Press? - Homey Gears Yeah, I know! This is one side repeat for the other side. CKK KYDEX Eyelet Flaring Press - Master Series - For KYDEX Sheath You are using an out of date browser. Awesome Instructable! Just make sure you dont burn your Kydex in the process! Medical Bag Updates: Repacking & Maintaining Over the Counter Medications Go-To Preparedness Bags and Food Selections Not too shabby, eh? The Aluminum is acting as a skeleton and giving structural support. Make sure you space these holes evenly. Making a $21 Kydex Press (And my first kydex sheath) - YouTube 0:00 / 6:22 Making a $21 Kydex Press (And my first kydex sheath) The Bolt and the Beautiful 7.72K subscribers Subscribe 13K. The handle is attached on the top so the you can maneuver it when needed. Most Kydex sheets are quite big, bigger than youll need. I've taken all of the guesswork out of making these magazine / handcuff combo carriers yourself. As you can see I drilled 3 holes and placed the tee nuts and screwed the pieces together tightly. Wrap it and press in another piece of metal to form the bend. Oh My Hell!!!!!! Its cheap, rugged, non-marring of your guns finish, moldable for good retention, smooth for a consistent draw, and does not react to normal temperatures or gun solvents or oils. At least until I got enough skill to try more complicated gun holsters. A hand drill would work just as well. When it comes to creating custom holsters and sheaths, finding the best foam for your kydex press is essential. (in order to get one formed side and one flat side) Is there a common type of foam or rubber heat resistant that I can pick up at a store? The order is - 1. The only thing I could add to this great tutorial is, For some of my smaller knives, I only have foam on the top half of the press. Now that the sheath is roughed out you can sand down the burs. Then take your eyelet, eyelet setter, and hammer, and get to work. What do you think? Step 1: Tools and Materials. Im using a toaster oven, but a regular over or a heat gun would work as well, 7. You can go up to about 300 degrees, but best to start low. Alright, youve got 2 halves now, time to stick em together to make a whole! All you need is some Kydex and youre good to go! if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-banner-1','ezslot_5',169,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-banner-1-0');But why Kydex? Building a Kydex press and making a Kydex Sheath Tutorial A good kydex sheath will be every bit as functional as a hand-tooled leather sheath, if not as good looking. Most people use either an oven or a heat gun. The right foam will be durable enough to withstand the pressure of the press, as well as flexible enough to mold to the shape of your project. So cut two pieces a little bigger than the blade itself. A little heat on the sheath lips after the sheath is assembled will allow you to open them slightly to make inserting the knife a little easier. A sheath will give you so much convenience, and also prolong the life of your knife. I put rubber screw on chair feet to prevent sliding. Amazon.com : 2 Sheets of Sheath/Holster Making Foam - Thermoform Make sure you can center the knife in the piece of kydex, with a generous border around it as shown in the pictures. My personal experience working with KYDEX is somewhat limited and there may be others here with more experience and knowledge on the subject, so feel free to add your thoughts. To do this, bore holes around the blade. One of the few specialized tools you need, but well worth the $10. Maybe $30 in startup costs, $4 a sheath after that if even, and less than an hour of time . The way to do this is to make the mold half-way through the process of shaping your leather. The top is assembled in the same fashion but with only one 2x4 centered for a clamping point. Contrast this to a 'taco" style sheath, which is made like a taco. Here again, amazon, ebay, etc. You need to heat Kydex using a home oven or heat gun before you can begin to mold it to whatever shape you choose. So take scissors or a cutter and remove all the excess Kydex. Really though, I recommend clamps. Knowledge Base. Now, use your cutting implement of choice and cut along that line you traced. If you want you can substitute the Aluminum for another sheet of plywood 3/4". It should flex easy, under its own weight. Pushing it down or squeezing it likely wouldnt work, it takes some force. Its rigid and strong, but when heated it becomes pliable. Im sure most of the people here know of KYDEX and many of you probably own a KYDEX sheath or holster that was either sold with a blade or purchased for a hand gun. In addition to this you will need a drill and a few drill bits. If you stop here, youll have quite an ugly sheath. Doing the first 2 holes like this helps to keep everything lined up like it should be. First things first, you need to decide where to put the holes (teehee, puns). This may seem overly generous, but the materials cheap and while you can always cut some off later, you cant add it. For the wrap around style of sheath first lay your knife flat on the KYDEX about one inch from the edge and roll the knife over once then add another inch, this will give you the proper width of KYDEX to fully wrap around the blade and should leave you with some extra screw up material. Make sure there is plenty of pressure since you are molding the Kydex. Step 2: The Base I first started out by cutting my 1X3 boards and making a frame. You can get a short length of steel rod, or you can buy extra long ones to make more presses. Simple DIY Kydex Press - YouTube You'll see our clamps will now be used to apply pressure when using the press. It's what you use under your sleeping bag. This is reasonably low compared to average cooking and is intended to make the Kydex easier to handle sooner post-heating. Then, mark where one side of the press meets one edge of the hollow space to create a guide for removing the press later. Take your piece of KYDEX and lay it flat on a work bench. DIY Primer on How to Get Started Working with KYDEX - ITS Tactical The Kepler Cardigan from PDW: Versatile Adventurer Insulation What to Keep in Your Aid Bag Can a 7-Year-Old Vehicle Bag Stand Up to Texas Heat? Holster Making - Tools | KnifeKits.com I've considered doing videos, but unfortunately my recording equipment (read that as phone) isn't up to par, maybe in the future though! 6104 W Pioneer Pkwy Ste 212Arlington, TX 76013, Proudly managed inthe great state of Texas. I really recommend this one in particular, it works better than the others ive tried, 4. 2.0 1" neoprene foam 11.5 x 11.5 usaknifemaker.com. what kind of foam and where can i get it. Scribe a line around the outline of the knife, with about a 1/4" offset, like the picture. Participated in the Knives and Blades Challenge. A kydex press is a great way to make some extra money as a skilled make-yourselfkydex sheaths. Before we get into the how, let me first answer the why. I have bought most of my supplies from Tracy and he got them to me quick and everything was right. Molding the belt clip is simple. KYDEX is a forgiving material, should you have any screw ups during the molding process you can always reheat and try again. Click the Learn More button below for details. The tape will give a little breathing room for your knife in the finished product. Here they are: I do not. 6 years ago, 1) Probably. Rounded over the corners, beveled the edges, got rid of anything that could snag, made sure the knife slid securely. Fun With KYDEX!!! : 7 Steps - Instructables These materials will protect your hard work from accidental presses and releases. To begin, start by measuring and cutting your sheet. The Kydex can be placed either directly on the rack or on a cookie sheet if you prefer. Official Simple Little Life video of a simple DIY Kydex Press.Subscribe to Simple Little Life: https://www.youtube.com/channel/UCUSzWatch More Simple Little Life: https://www.youtube.com/channel/UCUSzFollow Simple Little Life:Facebook: https://www.facebook.com/simplelittleInstagram: https://www.instagram.com/simplelittlFollow Homestead Knives:Facebook: https://www.facebook.com/hsknives/Official Website: www.simplelittlelife.caKnife Store: www.homesteadknives.comWatch More Simple Little Life:Latest Uploads: https://www.youtube.com/watch?v=nwPJJPopular Videos: https://www.youtube.com/watch?v=nwPJJKnife Making: https://www.youtube.com/watch?v=8aXywDIY: https://www.youtube.com/watch?v=w_2eyAbout Simple Little Life:This channel has sort of turned (inadvertently) into a knife making channel. Okay.I'm making a new rig for my CCW piece. At its simplest a Kydex press is a rigid board with a thick piece of foam glued to it as a base, with top made the same way. Now, mark out the spots for the rest of the eyelets. Whats kydex you ask? We recommend starting with a KYDEX Molding Press. Take your leather puncher and put holes where you need it. So cut two pieces a little bigger than the blade itself. Hows it going lads and lasses, in a previous instructable i walked you through how to make a simple cord-wrapped tactical knife. Because i said so. Kydex is usually sold in 8x12 sheets, so the price for the kydex would be the same on a longer blade. Many people use YouTube or Youtube videos to help guide them into the world of making them. Bend the wings 9. Second off, thermoforming means you get it hot, it gets flexible and you can bend it to shape. For this I used a belt sander, it removes the burs and can be used for final shaping of the KYDEX. To begin, start by measuring and cutting your sheet. 2. Again, making a Kydex sheath is a lot easier than you may think. See more ideas about kydex, holster, kydex holster. (DIY) How to Make a Kydex Sheath - 5 Easy Steps | Knife Pulse Sometimes referred to as a "fold-over" or "1-piece" holster, the taco-style holster and/or taco knife sheath is one of the simplest and most versatile holster designs in the business. Seriously, youre done. The Kepler Cardigan from PDW: Versatile Adventurer Insulation. The 2x4's will act as feet for the bottom. If you are using a smooth, soft leather such as peau dorange, then it is recommended that you choose a texture that has some line-work or lining. I like doing this one half at a time, just to make sure everything lines up properly. I went with it because it seemed to be a material I could work with easily. Technology for understanding the digital world and mitigating electronic threats. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'knifepulse_com-leader-1','ezslot_11',171,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-leader-1-0');Remember, this is a rough cut. This is to show proper assembly. You should make a YouTube video. Standing head and shoulders above all Im James, the guy behind Knifepulse.com. I don't have any foam to sell you today. Knife. This is one side repeat for the other side. The way I see it, life's no fun if you take it too seriously. Put an eyelet in the second hole, then proceed to drill the rest. This time around, im going to show you how to make a basic sheath from a material called kydex, so you actually have a place to store your stabby new toy. Ask Question Download Step 2: I Try to Place Everything Correctly and Close the Press Within 15 Seconds. This will morph the flat sheets into the shape of the knife.